Part Size: 900mm - 1800mm L x 50mm - 230mm W x 50mm -
Max. Part Weight: 10 Kg.
Dimensions of Treatment Chamber:
Entry Conveyor: 5200mm (204") Length
Safety Zone: 1000mm (39.3") Length
Wash Zone: 180mm (70.8") Length
Safety Zone/Mist Rinsing: 1600mm (62.9") Length
Rinse Zone: 120mm (47.2") Length
Safety Zone/Mist Rinsing: 1200mm (47.2") Length
Exit Conveyor: 3750mm (147.6") Length
Conveyor In: 1300mm High
Conveyor Out: 1000mm High
Conveyor Speed: 0.50 - 3 M/Min.
Tank Volume: Wash - 3000 Liter Approx. + 3,400 Liter
Approx. Dump Tank
Rinse - 3000 Liter Approx.
1.) Wash 40 - 80 Deg. C: 1.0 Min.
Run-Off: 0.9 Min.
2.) Rinsing 20 - 60 Deg. C: 0.7 Min.
3.) Blow-Off: 0.7 Min
Treatment zones have inspection doors on the right side & left
side of the washing & rinsing zones that admits service on
risers, nozzles, conveyors, Etc.
BLOW OFF ZONE: Adjustable air knifes with air cones inclusive
fan for blow-Off of water.
STRAINER BASKETS: The intermediary bottom of the treatment
chamber leads the liquid to strainer baskets. Chips & larger
particles are filtered. The basket is easily removed thru the
inspection door of the tank for cleaning. Material in strainer
basket is stainless steel, mesh size 650 Micron
TANKS: Under the treatment room there are insulated tanks with
muffs for connecting water & drainage. Tanks are placed in
floor level & inside is made from 2mm stainless steel, SS2333.
outside of tank has a protective sheet metal cover. Inclined
floor makes the machine easy to empty & clean. The tank has a
protruding part that is equipped with large inspection hatch on
the top side of each tank.
HEATING: Heating is controlled by a temperature regulator. It is
also connected to a week timer set to give heating only during
the daytime. If heating is needed on other hours, the control
selector switch is turned to "Hand" position. Heating of liquid
by PLC controlled immersion heaters. Temperature & times are
adjustable by the control panel. (2) of the immersion heaters
are spare ones placed in wash stage & rinse stage. They are NOT
electrically connected. Heating is automatically switched on &
off by the PLC if the handle on the electrical cabinet is in
"Auto" mode. The current sensing device measures & gives an
alarm on the control panel if element is out of function & also
indicates which element it concerns, which makes it easy to
switch over to one of the spare elements. For measuring &
regulation of liquid temperature in the tanks there are
thermometers on the control panel.
DESCRIPTION OF PROCESS:
1.) At chain conveyor loading zone details are continuously
loaded by a robot.
2.) Washing machine can be started manually or
automatically by signal exchange from robot & will
work the whole time
3.) When details are washed & dried comes out of the
machine & is manually unloaded
4.) The chain conveyor stops by signal from photo-electric
cell when the unloading conveyor is full w/details
5.) Washing machine stops after certain time if there are
no details coming
EQUIPPED WITH: Oil Separator - Automatic Oil Separator Type
Alfie200, in Washing & Rinsing Stage
Bag Filter - Filter Type 21-06, Mounted on
Pressure Pipe of the Pump
Heat Recovery Unit - Type PRY-03
Deep Band Filter - Fully Automatic Band Filter
Type VVBF-250, Including Tank & Pump
Control System - Working Cycle is Controlled by
SIEMENS PLC Type Simatic S7 300, Control Panel
Motor Data: (2) 7.5 kW Wash Pump Motor - 150 kW + 15 kW Spare
(1) 7.5 kW Rinse Pump Motor - 75 kW + 15 kW Spare
Total Connection Power: 260 kW
Heat Recovery Unit - 4 kW Fan for Supply Air
2.2 kW Fan for Exhaust Air
Overall Dimensions: 51.6' L x 118" Wide x 122" High
to complete inventory display
to our home page